Falls Industrial Foam

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Little Falls , MN  |  866-795-3999

Falls Industrial Foam is a leading provider of foam fabricating solutions for a wide range of industries. With their expertise in foam manufacturing and commitment to customer satisfaction, they have become a trusted partner for businesses seeking high-quality foam products and exceptional service.

Falls Industrial Foam specializes in foam fabricating, offering a comprehensive range of foam products tailored to meet the specific needs of their clients. They understand that every application requires unique foam solutions, and they excel at providing customized foam products that deliver optimal performance and functionality. They offer a diverse range of materials, including polyester, pressure sensitive adhesives, polyurethane, RB1, polystyrene, polypropylene, polyethylene, and sponge rubbers.

They specialize in foam packaging. Falls Industrial Foam designs and manufactures custom foam inserts, protective packaging, and cushioning materials to ensure the safe transport and storage of fragile and sensitive items. Their capabilities to die cutting, heat laminating, thermo-molding, slitting, CNC cutting, foam coating, warehousing, and more. Their foam packaging solutions are meticulously crafted to fit the dimensions of the products, providing excellent shock absorption and impact resistance during shipping and handling.

In addition to foam packaging, Falls Industrial Foam offers foam components and parts that are essential in various industries. They specialize in precision foam cutting, shaping, and fabrication to create foam components such as gaskets, seals, insulation panels, and custom foam parts. These components are designed to meet the exact specifications of their clients and are used in applications ranging from automotive and electronics to medical and industrial equipment.

Quality is a top priority at Falls Industrial Foam. They have a rigorous quality control process in place to ensure that every foam product meets the highest standards. Their experienced team pays attention to detail throughout the manufacturing process, from material selection to precision cutting and fabrication. They use advanced equipment and techniques to create foam products that are durable, reliable, and meet or exceed customer expectations.

Falls Industrial Foam prides itself on its customer-centric approach. They work closely with their clients to understand their specific requirements and provide personalized foam fabricating solutions. They have experience creating solutions for military, packaging, gaskets, furniture, marine, gymnastics, medical, and aerospace applications. Their knowledgeable team offers technical expertise, design assistance, and excellent customer service throughout the entire process, from concept to final product delivery.

Whether you require foam packaging, custom foam components, or foam insulation, Falls Industrial Foam has the expertise and resources to fulfill your foam fabricating needs. Their focus on quality, customization, and customer service ensures that they deliver foam products that meet the highest standards of performance and reliability.

Foam Fabricating Power Pages

Closed Cell Foam

Closed Cell Foam

Closed cell foam is a type of foam where the “cells” are tightly pressed together and enclosed, contrasting with the open, traditional polyurethane foam variation or interconnected cells of the open cell...

Polyethylene Foam

Polyethylene Foam

Polyethylene foam is a valuable closed-cell thermoplastic foam material. A closed-cell foam consists of tiny dense cells enclosed by its walls. The cells sit close to each other, but they are not interconnected. Hence, closed-cell foams like...

Polyurethane Foam

Polyurethane Foam

Polyurethane foam is a porous, cellular-structured, synthetic material made from the reaction of polyols and diisocyanates. Its structure is a composite of a solid phase and a gas phase. The solid phase is made from...

Die Cutting

Basic Die Cutting Process

Die cutting is a mass fabrication process for cutting out shapes by shearing stock materials such as paper and chipboard using a die, which is a specially crafted tool used for cutting or shaping a material. The die has sharp...

Plastic Fabrication

Plastic Fabrication

Plastic fabrication is the process of designing, manufacturing, and assembling a product made out of plastic material or composites that contain plastic. There are numerous plastic fabrication methods known today, considering the wide variety of products made out of plastic...

Plastic Materials

Plastic Materials

Plastic materials are objects artificially made from organic compounds called polymers along with other additive components. They possess excellent formability, making them extremely versatile for many different fabrication and manufacturing processes...

Die Cutting Services

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