Acuity Foam

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Waukesha, WI

Acuity Foam is a leading provider of foam fabrication solutions, specializing in a wide range of capabilities to meet the unique needs of industries worldwide. With a focus on precision, quality, and innovation, we offer comprehensive services and products designed to exceed our customers' expectations. At Acuity Foam, we excel in foam fabrication, offering a diverse range of capabilities to create custom foam products tailored to our customers' specifications. Our state-of-the-art equipment includes CNC sawing, die cutting, water jet cutting, splitting, skiving, compression cutting, and more, allowing us to produce complex shapes and precise cuts with exceptional accuracy and efficiency. Acuity Foam offers packaging and heat welding services to provide complete solutions for our customers' needs. Whether you require custom foam inserts for packaging or heat-sealed foam products for industrial applications, we have the expertise and capabilities to deliver high-quality solutions that meet your requirements. Acuity Foam works with a variety of foam materials, including EVA foams, polyester, polyurethane, polyethylene, and sponge rubber foams. Our extensive selection of materials allows us to offer solutions tailored to different applications, from cushioning and insulation to sealing and protection.

Foam Fabricating Power Pages

Closed Cell Foam

Closed Cell Foam

Closed cell foam is a type of foam where the “cells” are tightly pressed together and enclosed, contrasting with the open, traditional polyurethane foam variation or interconnected cells of the open cell...

Polyethylene Foam

Polyethylene Foam

Polyethylene foam is a valuable closed-cell thermoplastic foam material. A closed-cell foam consists of tiny dense cells enclosed by its walls. The cells sit close to each other, but they are not interconnected. Hence, closed-cell foams like...

Polyurethane Foam

Polyurethane Foam

Polyurethane foam is a porous, cellular-structured, synthetic material made from the reaction of polyols and diisocyanates. Its structure is a composite of a solid phase and a gas phase. The solid phase is made from...

Die Cutting

Basic Die Cutting Process

Die cutting is a mass fabrication process for cutting out shapes by shearing stock materials such as paper and chipboard using a die, which is a specially crafted tool used for cutting or shaping a material. The die has sharp...

Plastic Fabrication

Plastic Fabrication

Plastic fabrication is the process of designing, manufacturing, and assembling a product made out of plastic material or composites that contain plastic. There are numerous plastic fabrication methods known today, considering the wide variety of products made out of plastic...

Plastic Materials

Plastic Materials

Plastic materials are objects artificially made from organic compounds called polymers along with other additive components. They possess excellent formability, making them extremely versatile for many different fabrication and manufacturing processes...

Die Cutting Services

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