Design Converting, Inc.

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Grand Rapids, MI  |  616-942-7780

Design Converting, Inc. is a leading provider of foam fabricating solutions, offering a wide range of high-quality foam products and exceptional services. With a strong commitment to innovation, craftsmanship, and customer satisfaction, Design Converting has established itself as a trusted partner for businesses across various industries.

As an experienced foam fabricator, Design Converting specializes in delivering customized foam solutions to meet the unique needs of their clients. They understand that each project requires precise attention to detail, and they work closely with their customers to develop tailor-made foam products that meet their specific requirements.

One of the core offerings of Design Converting is foam packaging. They design and manufacture custom foam inserts, trays, and packaging solutions that provide excellent protection and cushioning for delicate and fragile items during shipping and handling. Their foam packaging solutions are engineered to fit the dimensions of the products precisely, ensuring maximum safety and security throughout the transportation process. Their die-cut foam options include polyester, silicone, PVC, EVA, EPDM, urethane, polyethylene, neoprene, polyether, and reticulated foam. They also offer die cut plastic options and die rubber.

In addition to foam packaging, Design Converting offers a wide range of foam fabrication capabilities. They have the expertise and state-of-the-art equipment to create custom foam components, including gaskets, seals, pads, and foam parts for various applications. They offer slitting, rewinding, stamping, screen printing, die cutting, fabricating, and packaging solutions. Their foam components are designed to meet stringent specifications and quality standards, ensuring optimal performance and reliability in the automotive, electronics, medical, and consumer goods industries.

Design Converting also specializes in foam insulation products. They provide innovative foam insulation solutions that offer superior thermal and acoustic insulation properties. Their foam insulation materials, such as polyurethane, polystyrene, and polyethylene, contribute to improved energy efficiency, soundproofing, and temperature regulation in residential, commercial, and industrial settings.

From foam packaging to custom foam components and insulation solutions, Design Converting delivers reliable, high-quality foam fabricating products and services. With their focus on innovation, craftsmanship, and exceptional customer service, they continue to be a preferred choice for businesses seeking innovative foam solutions in the industry.

Foam Fabricating Power Pages

Closed Cell Foam

Closed Cell Foam

Closed cell foam is a type of foam where the “cells” are tightly pressed together and enclosed, contrasting with the open, traditional polyurethane foam variation or interconnected cells of the open cell...

Polyethylene Foam

Polyethylene Foam

Polyethylene foam is a valuable closed-cell thermoplastic foam material. A closed-cell foam consists of tiny dense cells enclosed by its walls. The cells sit close to each other, but they are not interconnected. Hence, closed-cell foams like...

Polyurethane Foam

Polyurethane Foam

Polyurethane foam is a porous, cellular-structured, synthetic material made from the reaction of polyols and diisocyanates. Its structure is a composite of a solid phase and a gas phase. The solid phase is made from...

Die Cutting

Basic Die Cutting Process

Die cutting is a mass fabrication process for cutting out shapes by shearing stock materials such as paper and chipboard using a die, which is a specially crafted tool used for cutting or shaping a material. The die has sharp...

Plastic Fabrication

Plastic Fabrication

Plastic fabrication is the process of designing, manufacturing, and assembling a product made out of plastic material or composites that contain plastic. There are numerous plastic fabrication methods known today, considering the wide variety of products made out of plastic...

Plastic Materials

Plastic Materials

Plastic materials are objects artificially made from organic compounds called polymers along with other additive components. They possess excellent formability, making them extremely versatile for many different fabrication and manufacturing processes...

Die Cutting Services

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