Foam Fabricating Companies
Foam fabricating is the process of manufacturing a material that is versatile, lightweight, and polymer-based. The material is melted down, frothed up, and cooled, filling the material with little bubbles and giving it a sponge-like appearance. A couple of examples of materials used to make foam are polyurethane and plastic. Foam is used across a wide range of industries such as furniture, electronics, automotive, construction, and medical.
The term “foam fabricating” can be used to describe the types of foam and the various uses and products that can be made from them. Foam is defined as a substance that consists of countless little air bubbles trapped in a solid or liquid state. Foam fabricated products can fall under two categories: closed-cell or open-cell foam. The first category, closed-cell foam, contain foam cells which are sealed and separate from one another, or “closed.” Closed-cell foam has a high compressive strength and a high density. The cells expand when exposed to heated gas because the cells do not break, and liquid and gas molecules cannot freely travel from cell to cell. Since the expansion in the material is filled, closed-cell foam is an ideal material to use as a heat insulator. Open-cell foam is lighter in weight, spongy, and soft. The surfaces of the bubbles, or the cell walls, are broken, and all the spaces in the material are filled with air. The soft, weak nature of open-cell foam makes the material ideal for foam cushions and foam padding. Open-cell foam is also twice as resistant to sound as its closed-cell counterpart, and can thus be used as an effective sound barrier.
Foam fabricating services work with a variety of types of foam for a multitude of applications. Polyurethane foam is the most commonly used. It is a durable closed-cell foam that can biodegrade in both indirect and direct sunlight. Urethane foam can be found in applications such as insulated containers, flexible foam seating, protective foam padding, insulation foam, EKG pads, x-ray positioning pads, and surgical scrubbers.
Some Leading Manufacturers
Painesville, OH | 440-352-3434
Our foam products offer a number of benefits such as high impact resistance. These solutions are ideal for a plethora of applications and our high performance foam will last you for many years to come. These cost efficient foam products can be customized to your requirements and we extensively test all of our solutions. Turn to American Foam Products today for high quality foam!
Rochelle Park, NJ | 800-394-7885
Turn to Rempac Foam Corporation for reliable open and closed cell foamed plastic and sponge rubber materials. Our abrasive coated sponges are an ideal choice for many applications and our cleaning sponges are utilized in consumer, commercial and institutional markets. We are dedicated to customers and we strive to manufacturer the best products possible. If you have any questions then please give one of our representatives a call!
Madison, WI | 800-989-3626
Here at Wisconsin Foam Products we offer high quality foam at a very affordable price. We create foam for a wide range of industries and our teams specialize in creating reticulated polyurethane foams. If you have any questions about our products or services then feel free to give one of the experts here at Wisconsin Foam Products a call today!
Garland, TX | 800-530-0091
Heubach Corporation is a leader in the conversion and manufacture of flexible materials. We offer a wide variety of foam fabricating solutions, and over our more than 20 years of operation, we have developed many innovative, reliable, and high quality foams and foam products. We use only the highest quality materials, and we provide our customers with the most cost effective solutions on the market. Please visit our website for more information or give us a call today!
Sylmar, CA | 800-709-3626
Williams Foam is a leading manufacturer of high quality foam fabrication that are ideal for a number of industries includes: packaging, manufacturing, aerospace, automotive, & architectural industries. We have over 30 years of experience and we strive to provide you with hassle-free foam. Our foam comes in a number of materials such as polyurethane, polystyrene, and polyethylene. There is no project too complex for our engineers. Give us a call today to learn more!
Byron Center, MI | 800-968-6035
For high-quality foam solutions, G&T Industries has the products and services you need! We specialize in the design, development, and fabrication of custom polyurethane foams and polyethylene foams. For more than 60 years, companies from the packaging, medical, transportation, military, marine, and electronics industries have trusted us for their foam fabrication solutions. Contact us today with your foam requirements!
Evansville, IN | 800-467-6730
As a world-class, ISO 9001:2008 certified company, Thrust Industries is committed to designing and manufacturing quality foam products. We are the trusted source for foam fabrication solutions for many customers in the electronics, telecommunication, appliance, automotive, and computer industries. We offer a diverse range of fabrication services, including die cutting and laser cutting. Give us a call for more information!
Grand Rapids, MI | 616-942-7780
Design Converting is a foam fabricating expert. With a diverse range of manufacturing capabilities, we can create all kinds of customized foam products for your specific and unique applications. We offer exceptional engineering services along with material analysis and assembly services. Our goal is to find the most cost effective solution for you, and we will work closely with you to guarantee your satisfaction! For your quality foam fabrication solutions, call Design Converting today!